Tag Archives: machining cnc

China manufacturer CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories

Product Description

Chain board conveyor line has been widely used in automatic production of a variety of products transportation, such as salad oil, canned goods, food, medicine, beverage, cosmetics, washing products, paper products, condiments and so on, is an indispensable transportation equipment in modern industrial products transportation.

Chain plate conveyor line can meet the requirements of single delivery, also can make a single column and more walking slowly, resulting in storage capacity, satisfy the bottle sterilization machine, machine, cold bottle machine feeding requirements of 2 the head of the scraper chain conveyor can be made superimposed mixed chains, tail makes bottles in excessive dynamic state, the transmission line is not stranded in the bottle, It can meet the pressure and no pressure conveying of empty and CHINAMFG bottles.

Chain plate conveyor line application is quite extensive, diversity is also relatively wide, so the transmission chain plate application in all walks of life plays a very important role, transmission chain plate can also be called the transmission chain plate, according to the pitch can be divided into 31.75, 38.1, 50.8, 63.5, 101.6, the production material can be carbon steel plate and stainless steel plate, Chain plate width and length is according to the customer request to make, chain plate of anticorrosive processing can be divided into 2 kinds of conveyor chain of boiled black and galvanized material: carbon steel, stainless steel, thermoplastic chain, according to the needs of your product can select different width, different shapes of chain plate to complete the plane conveyor, plane, lifting, lowering, etc.

Company Introduction:
HangZhou CHINAMFG automation industry co., LTD. Relying on ZheJiang CHINAMFG new material science and technology co., LTD., as its HangZhou branch, specializes in the production and sales of ultra high molecular polyethylene board, bar, extruded wear-resistant bar, guardrail, chain guide rail, screw, magnetic bending rail straight rail, bottle capper, bottle hanging bar and other products.
We mainly USES the German imports of raw materials production sheet, rod, tube, film and other basic materials and production chain guide rail, screw, rail bending, mat, guardrail, wear resistance and other special-shaped products, our company has domestic leading level of the plank production line, the 3 working 6 production lines for the 4 layers, Germany imported production lines, 2 40 production lines for the progressive die, There are 60 patent extrusion production lines, 6 special extrusion production lines, 6 special-shaped molding machines, more than 20 CNC machining centers and all kinds of processing equipment.
Our product quality is excellent, the product has high wear-resisting, self-lubricating high impact resistance, corrosion resistance and other properties, we are committed to make excellent and durable products, and many of the world’s top 500 enterprises in-depth cooperation, cooperation with enterprises to develop excellent products and parts, welcome new and old customers to inquire, develop contracts together. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Plastic
Structure: Combined Chain
Surface Treatment: Injection Molding
Customization:
Available

|

Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

mechanical

What are the advantages of using a silent chain over a traditional mechanical chain?

Silent chains, also known as inverted-tooth chains or silent synchronous chains, offer several advantages over traditional mechanical chains. Here are some key benefits:

  • Reduced noise: Silent chains are designed to operate quietly, hence the name. The unique tooth profile and precise engagement between the chain and sprockets minimize noise and vibration, making them ideal for applications where noise reduction is important.
  • Smooth operation: Silent chains provide smooth and precise power transmission due to their accurate tooth engagement. This results in improved performance and reduced wear on components, leading to longer chain life and enhanced system reliability.
  • High-speed capability: Silent chains can operate at high speeds without compromising their performance. Their design allows for efficient power transmission even at elevated rotational speeds, making them suitable for applications that require fast and precise motion.
  • Excellent load-carrying capacity: Silent chains are capable of handling high loads and transmit power effectively. The robust construction and tooth engagement design enable them to withstand heavy loads and provide reliable power transmission in demanding industrial applications.
  • Backlash-free operation: Silent chains have minimal or no backlash, which means they offer precise and accurate motion control. This is particularly beneficial in applications where precise positioning or synchronization is required, such as robotics, automation, or machine tools.
  • Low maintenance: Silent chains typically require minimal maintenance due to their durable construction and precise tooth engagement. They are designed to resist stretching and elongation, resulting in longer intervals between tensioning and adjustment.
  • Wide range of applications: Silent chains are versatile and find applications in various industries, including automotive, industrial machinery, robotics, printing, and packaging. They are suitable for both power transmission and motion control applications.

Overall, the advantages of using a silent chain, such as reduced noise, smooth operation, high-speed capability, excellent load-carrying capacity, and low maintenance, make them a preferred choice in many industrial applications where precise and reliable power transmission is required.

mechanical

How to calculate the required length of a mechanical chain?

Calculating the required length of a mechanical chain involves considering the distance between the sprockets and the required tension in the chain. Here’s a detailed explanation of the process:

  • Identify the Sprocket Centers: Measure the center-to-center distance between the two sprockets where the chain will be installed. This is the primary factor that determines the chain length.
  • Account for Sprocket Sizes: Take into account the sizes of the sprockets, specifically the number of teeth. Larger sprockets require longer chain lengths to maintain proper engagement and tension.
  • Calculate the Pitch Length: The pitch length is the theoretical length of the chain required to fit perfectly around the sprockets. It is calculated using the pitch diameter of the sprockets and the number of chain links required to span the sprocket centers. The formula to calculate pitch length is: Pitch Length = (Sprocket Centers / Pitch Circumference) + (Number of Links - 1) * (Chain Pitch).
  • Consider Tension Adjustment: Depending on the application, it may be necessary to adjust the tension in the chain. This can be accomplished by adding or removing chain links. It is important to maintain the proper tension to ensure optimal performance and prevent chain slippage.
  • Add Allowance for Chain Take-Up: In some applications, chain take-up devices or tensioners may be used to compensate for elongation and maintain tension over time. In such cases, it is recommended to add a small allowance to the calculated chain length to accommodate the take-up device’s range of adjustment.
  • Check Manufacturer’s Guidelines: Always refer to the manufacturer’s guidelines, recommendations, and technical specifications for the specific type and model of chain being used. The manufacturer may provide additional factors or considerations for calculating the chain length based on their product’s design and characteristics.

Accurate calculation of the required chain length is crucial to ensure proper fit, tension, and performance of the mechanical chain. If in doubt, consult with a knowledgeable engineer or contact the manufacturer for assistance in determining the correct chain length for your specific application.

mechanical

How to prevent mechanical chain failures and prolong its lifespan?

Preventing mechanical chain failures and prolonging its lifespan require proactive maintenance practices and adherence to proper operating guidelines. Here are some key steps to consider:

  • Proper Installation:
  • Ensure the chain is correctly installed with proper tension, alignment, and engagement with the sprockets.
  • Follow the manufacturer’s guidelines and recommended procedures for chain installation.
  • Regular Inspection:
  • Perform routine visual inspections to identify signs of wear, damage, or misalignment.
  • Measure chain elongation periodically to detect excessive stretching.
  • Check for loose pins, cracked plates, worn rollers, or damaged links.
  • Inspect other components such as sprockets, guides, and tensioners for wear or damage.
  • Proper Lubrication:
  • Follow the manufacturer’s recommendations for lubrication frequency and type.
  • Ensure even distribution of lubricant along the chain’s length.
  • Monitor lubrication levels and reapply as necessary.
  • Proper Tension:
  • Maintain the proper tension in the chain to prevent excessive wear or binding.
  • Adjust the tension when necessary according to the manufacturer’s guidelines.
  • Avoid Overloading:
  • Ensure the chain is not subjected to loads beyond its capacity.
  • Consider the dynamic loads and impacts during the design and operation of the system.
  • Keep the Environment Clean:
  • Minimize the ingress of dirt, dust, and debris into the chain system.
  • Regularly clean the chain and surrounding area to remove contaminants.
  • Train Operators and Maintenance Personnel:
  • Provide proper training on the correct operation and maintenance of the chain system.
  • Ensure operators understand the limitations and recommended practices for safe chain operation.
  • Timely Replacement:
  • Replace the chain when signs of wear, elongation, or damage are identified.
  • Follow the manufacturer’s guidelines for recommended chain replacement intervals.

By following these preventive measures, you can minimize chain failures, extend its lifespan, and maintain reliable performance in mechanical chain systems.

China manufacturer CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories  China manufacturer CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories
editor by CX 2024-05-08

China factory Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain

Product Description

Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket

Products Details

Item Name

Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket

 General Products      

 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

 Main blank Process for Steel  Casting

Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;

Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting

 Blanks Tolerance -Casting  Tolerance

CT7-8 for Lost wax Casting Process

CT4-6 for Investment casting Process

 Applicable Material

Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,  ISO 340-550, 

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR According to customer requirement

Copper alloy

Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.

Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500

Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Magnesium

 Casting Blank Size  /Dimensions

2 mm-600mm / 0.08inch-24inch  according to customer requirement

 Casting Blank Weight

Range from 0.01kg-85kg

 Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

 MOQ

For stainless steel casting : 200pcs

For machining: 50pcs

 Lead Time

45days from the receipt date of deposit for welding cast steel

Main Products

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product ApplicationProduct Application

Main Facilities

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Product Application

Our Factory

                       ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
                                                   –Branch of CHINAMFG Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 

You are welcome to contact us for technical enquiry and business cooperation.

 

Our Certificate

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Customer

OurTeam

Our Advantage

 1.  we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
 2.  We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
 3.  Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).

Our Package 


Inner Packing
→Strong & waterproof plastic big is packed inside, to keep the product in safe condition.

Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Casting Method: Mechanical Aided Pouring& Semi-Automatic Pouring
Process: Precision Casting
Molding Technics: Lost Wax Molding Plus Pouring
Samples:
US$ 1.62/kg
1 kg(Min.Order)

|

Order Sample

Customized according to product drawings
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

mechanical

Can a mechanical chain be used in corrosive or abrasive environments?

Yes, mechanical chains can be used in corrosive or abrasive environments, but it requires careful selection and proper maintenance to ensure their performance and longevity. Here are some considerations:

  • Corrosive Environments: In corrosive environments where exposure to chemicals, moisture, or other corrosive substances is present, it is important to choose a chain material that is resistant to corrosion. Stainless steel or special coatings such as zinc or nickel plating can provide excellent corrosion resistance.
  • Abrasive Environments: In abrasive environments where the chain is subjected to particles, dust, or abrasive materials, selecting a chain with high wear resistance is crucial. Chains with hardened pins, bushings, and rollers or those featuring specialized coatings can withstand the abrasive wear and extend the chain’s service life.
  • Sealing and Protection: Implementing additional measures such as sealing mechanisms or protective covers can further enhance the chain’s resistance to corrosive substances or abrasive particles. Seals or covers help to prevent contaminants from entering the chain’s internal components and reduce the risk of premature failure.
  • Proper Lubrication: Regular and appropriate lubrication is essential in corrosive or abrasive environments. It helps to reduce friction, protect against wear, and provide additional corrosion resistance. Select lubricants that are specifically formulated for such environments and follow the manufacturer’s recommendations for lubrication frequency and application methods.
  • Regular Maintenance: In corrosive or abrasive environments, regular maintenance is crucial to monitor the chain’s condition and address any signs of wear or corrosion promptly. Inspect the chain regularly, clean it to remove contaminants, and replace any damaged or worn components to maintain optimal performance.

By considering the specific challenges of corrosive or abrasive environments and selecting appropriate chain materials, coatings, and maintenance practices, a mechanical chain can be successfully used in such applications while ensuring reliable and long-lasting performance.

mechanical

What is the maximum load capacity of a mechanical chain?

The maximum load capacity of a mechanical chain depends on several factors, including the chain design, material, size, and configuration. Each type of mechanical chain has its own load capacity rating, which is determined by the manufacturer based on extensive testing and analysis. It is important to consult the manufacturer’s specifications and guidelines to determine the specific load capacity for a particular mechanical chain.

Typically, the load capacity of a mechanical chain is expressed in terms of its maximum allowable tension or working load. This is the maximum force or load that the chain can withstand without experiencing excessive wear, deformation, or failure. The load capacity of a mechanical chain is influenced by factors such as:

  • Chain material and construction: Different materials, such as steel, stainless steel, or plastic, have varying load-bearing capabilities.
  • Chain size and pitch: Larger chain sizes often have higher load capacities compared to smaller sizes.
  • Chain configuration: The type of chain, such as roller chain, silent chain, or leaf chain, can affect its load capacity.
  • Operating conditions: Factors like speed, temperature, and environmental conditions can influence the chain’s load capacity.

It is important to note that exceeding the maximum load capacity of a mechanical chain can lead to premature wear, chain elongation, sprocket wear, and potential chain failure, which can result in equipment damage or personal injury. Therefore, it is crucial to carefully consider the load requirements of your application and select a mechanical chain that can safely handle the anticipated loads.

For accurate and reliable load capacity information, refer to the manufacturer’s documentation, technical specifications, or consult with their engineering or customer support team. They can provide detailed load capacity charts and guidelines specific to their mechanical chain products.

mechanical

What are the different types of mechanical chains available?

There are several types of mechanical chains available, each designed for specific applications and requirements. Here is a detailed explanation:

  • Roller Chains: Roller chains are the most common type of mechanical chains. They consist of inner and outer plates, pins, bushings, and rollers. The rollers are free to rotate on the bushings, reducing friction and enabling smoother motion. Roller chains are known for their high load-carrying capacity and are widely used in industrial machinery, automotive systems, and power transmission applications.
  • Silent Chains: Silent chains, also known as inverted-tooth chains, feature tooth-shaped links with rounded edges that engage with matching sprockets. They offer a smooth and quiet operation, making them suitable for applications where noise reduction is desired, such as timing drives in engines, power tools, and office equipment.
  • Leaf Chains: Leaf chains consist of interleaved link plates and pins. They are known for their high tensile strength and resistance to fatigue, making them suitable for heavy-duty applications such as forklifts, cranes, and construction machinery.
  • Double-Pitch Chains: Double-pitch chains have twice the pitch length of standard roller chains, resulting in larger gaps between the links. They are commonly used in applications where slower speeds and lighter loads are required, such as conveyor systems.
  • Engineered Chains: Engineered chains are designed for specific applications and operating conditions. They include specialty chains such as corrosion-resistant chains, high-temperature chains, food-grade chains, and chains designed for harsh environments. These chains are tailored to meet the unique requirements of industries such as food processing, automotive manufacturing, and chemical processing.
  • Drag Chains: Drag chains, also known as cable carriers or energy chains, are used to manage and protect cables, hoses, and other fluid or electrical lines in moving applications. They provide a flexible and enclosed pathway for these lines, ensuring safe and reliable operation in machinery such as robotics, automated equipment, and machine tools.
  • Timing Chains: Timing chains are designed specifically for synchronizing the movement of engine components in internal combustion engines. They have precise tooth profiles that engage with corresponding teeth on the sprockets, ensuring accurate valve timing and engine performance.

Each type of mechanical chain has its unique design, construction, and characteristics suited for specific applications. When selecting a mechanical chain, factors such as load capacity, operating conditions, speed, and environmental factors should be considered to ensure optimal performance and longevity.

It is important to follow the manufacturer’s recommendations regarding installation, lubrication, and maintenance to ensure the proper functioning and extended service life of the mechanical chain. Regular inspection, lubrication, and tension adjustment, if necessary, are essential for maintaining optimal performance and minimizing wear.

In summary, the different types of mechanical chains available include roller chains, silent chains, leaf chains, double-pitch chains, engineered chains, drag chains, and timing chains. Each type is designed to fulfill specific requirements in terms of load capacity, noise reduction, corrosion resistance, precision timing, or cable management. Choosing the right type of mechanical chain for a particular application is crucial for ensuring efficient power transmission, reliable operation, and extended chain life.

China factory Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain  China factory Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain
editor by CX 2024-04-13

China Good quality CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories

Product Description

Chain board conveyor line has been widely used in automatic production of a variety of products transportation, such as salad oil, canned goods, food, medicine, beverage, cosmetics, washing products, paper products, condiments and so on, is an indispensable transportation equipment in modern industrial products transportation.

Chain plate conveyor line can meet the requirements of single delivery, also can make a single column and more walking slowly, resulting in storage capacity, satisfy the bottle sterilization machine, machine, cold bottle machine feeding requirements of 2 the head of the scraper chain conveyor can be made superimposed mixed chains, tail makes bottles in excessive dynamic state, the transmission line is not stranded in the bottle, It can meet the pressure and no pressure conveying of empty and CHINAMFG bottles.

Chain plate conveyor line application is quite extensive, diversity is also relatively wide, so the transmission chain plate application in all walks of life plays a very important role, transmission chain plate can also be called the transmission chain plate, according to the pitch can be divided into 31.75, 38.1, 50.8, 63.5, 101.6, the production material can be carbon steel plate and stainless steel plate, Chain plate width and length is according to the customer request to make, chain plate of anticorrosive processing can be divided into 2 kinds of conveyor chain of boiled black and galvanized material: carbon steel, stainless steel, thermoplastic chain, according to the needs of your product can select different width, different shapes of chain plate to complete the plane conveyor, plane, lifting, lowering, etc.

Company Introduction:
HangZhou CHINAMFG automation industry co., LTD. Relying on ZheJiang CHINAMFG new material science and technology co., LTD., as its HangZhou branch, specializes in the production and sales of ultra high molecular polyethylene board, bar, extruded wear-resistant bar, guardrail, chain guide rail, screw, magnetic bending rail straight rail, bottle capper, bottle hanging bar and other products.
We mainly USES the German imports of raw materials production sheet, rod, tube, film and other basic materials and production chain guide rail, screw, rail bending, mat, guardrail, wear resistance and other special-shaped products, our company has domestic leading level of the plank production line, the 3 working 6 production lines for the 4 layers, Germany imported production lines, 2 40 production lines for the progressive die, There are 60 patent extrusion production lines, 6 special extrusion production lines, 6 special-shaped molding machines, more than 20 CNC machining centers and all kinds of processing equipment.
Our product quality is excellent, the product has high wear-resisting, self-lubricating high impact resistance, corrosion resistance and other properties, we are committed to make excellent and durable products, and many of the world’s top 500 enterprises in-depth cooperation, cooperation with enterprises to develop excellent products and parts, welcome new and old customers to inquire, develop contracts together.

Material: Plastic
Structure: Combined Chain
Surface Treatment: Injection Molding
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

mechanical

What are the common misconceptions about mechanical chains?

There are several misconceptions surrounding mechanical chains that can lead to misunderstandings or misjudgments. Here are some common misconceptions:

  1. Misconception 1: Chains are indestructible: While mechanical chains are known for their durability, they are not indestructible. Chains can wear out, stretch, and experience fatigue over time, especially when subjected to heavy loads or harsh operating conditions.
  2. Misconception 2: All chains are the same: In reality, there are various types of mechanical chains available, each designed for specific applications and operating conditions. Chains differ in terms of material, construction, strength, and performance characteristics.
  3. Misconception 3: Chains don’t require maintenance: Proper maintenance is essential for the optimal performance and longevity of mechanical chains. Lubrication, tensioning, inspection, and occasional replacement of worn-out components are necessary to ensure the chain operates smoothly and reliably.
  4. Misconception 4: Chains can handle any load: Mechanical chains have load limits and operating specifications. Exceeding the recommended load capacity can lead to chain failure, reduced performance, and safety hazards.
  5. Misconception 5: Chains don’t require alignment: Proper alignment of sprockets and tensioning of the chain are crucial for smooth operation and minimizing wear. Misalignment can cause premature wear, increased noise, and decreased efficiency.
  6. Misconception 6: Chains are noisy: While it’s true that chains can produce noise during operation, excessive noise can indicate issues such as inadequate lubrication, misalignment, or worn-out components. Proper maintenance and addressing underlying problems can significantly reduce noise levels.

It’s important to have a clear understanding of the capabilities, limitations, and maintenance requirements of mechanical chains to ensure their effective and safe usage. Consulting with experts, referring to manufacturer guidelines, and following best practices can help dispel these misconceptions and promote proper chain usage and maintenance.

mechanical

What are the alternatives to mechanical chains in certain applications?

In certain applications, mechanical chains may not be the most suitable option, and alternative power transmission systems or lifting mechanisms can be used. Here are some alternatives to mechanical chains:

  • Belts and Pulleys: Belts and pulleys provide an alternative to mechanical chains for transmitting power or motion. They are commonly used in applications where quiet operation, high-speed capabilities, and precise positioning are required. Belts are flexible and can transmit power over long distances, while pulleys provide the means to transfer power between different components.
  • Gear Systems: Gear systems use interlocking toothed wheels to transmit power or motion. They are suitable for applications that require high torque, precise control, and compact design. Gear systems are commonly used in machinery, automotive transmissions, and robotics.
  • Hydraulic Systems: Hydraulic systems use pressurized fluid to transmit power and control motion. They are commonly used in heavy-duty applications that require high force, such as construction equipment, material handling, and hydraulic presses. Hydraulic systems provide smooth operation, precise control, and the ability to transmit power over long distances.
  • Pneumatic Systems: Pneumatic systems use compressed air to transmit power and control motion. They are suitable for applications that require fast and precise actuation, such as in automation, robotics, and industrial machinery. Pneumatic systems offer lightweight and flexible operation, easy control, and resistance to environmental contaminants.
  • Electric Actuators and Motors: Electric actuators and motors convert electrical energy into mechanical motion. They are commonly used in various applications, including robotics, automation, conveyor systems, and precision positioning. Electric actuators and motors provide precise control, high efficiency, and the ability to integrate with electronic control systems.

The choice of alternative power transmission systems depends on the specific requirements of the application, such as load capacity, speed, precision, environmental conditions, and control requirements. It is essential to consider factors like power requirements, space limitations, operating conditions, and cost-effectiveness when selecting the most suitable alternative to a mechanical chain.

mechanical

How to select the right mechanical chain for your application?

Choosing the right mechanical chain for your application is crucial to ensure optimal performance, reliability, and longevity. Here are the key factors to consider when selecting a mechanical chain:

  • Load Capacity: Determine the maximum load or torque that the chain will need to transmit. Consider both the static and dynamic loads that the chain will experience during operation.
  • Speed: Consider the operating speed of the chain, as higher speeds may require specific chain designs to ensure smooth motion and reduce wear.
  • Environmental Factors: Evaluate the environmental conditions in which the chain will operate, such as temperature, humidity, presence of corrosive substances, or exposure to dust or debris. Choose a chain material and coating that can withstand these conditions.
  • Application Requirements: Assess the specific requirements of your application, such as precision timing, noise reduction, corrosion resistance, or compatibility with other components.
  • Chain Type: Determine the appropriate type of chain based on the specific needs of your application, such as roller chains, silent chains, leaf chains, or timing chains.
  • Chain Size and Pitch: Consider the required chain size and pitch, which are determined by the dimensions of the sprockets and the spacing required for proper engagement.
  • Material Selection: Choose a chain material that suits the application, such as carbon steel, stainless steel, or specialty alloys. Consider factors like strength, corrosion resistance, and temperature resistance.
  • Lubrication and Maintenance: Evaluate the lubrication requirements and maintenance needs of the chain. Some chains may require periodic lubrication, while others may be self-lubricating or have maintenance-free options.
  • Manufacturer Recommendations: Consult the manufacturer’s guidelines and recommendations for selecting the appropriate chain for your specific application. They can provide valuable insights and technical information.

It is recommended to consult with chain manufacturers, suppliers, or industry experts to ensure that the selected chain meets the requirements of your application. They can provide guidance on chain selection, offer product catalogs or specifications, and assist in determining the optimal chain design and configuration.

By carefully considering these factors and seeking expert advice when needed, you can select the right mechanical chain that will deliver reliable performance, optimal power transmission, and long service life in your specific application.

China Good quality CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories  China Good quality CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories
editor by CX 2023-10-23

China wholesaler Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain

Product Description

Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket

Products Details

Item Name

Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket

 General Products      

 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

 Main blank Process for Steel  Casting

Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;

Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting

 Blanks Tolerance -Casting  Tolerance

CT7-8 for Lost wax Casting Process

CT4-6 for Investment casting Process

 Applicable Material

Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,  ISO 340-550, 

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR According to customer requirement

Copper alloy

Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.

Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500

Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Magnesium

 Casting Blank Size  /Dimensions

2 mm-600mm / 0.08inch-24inch  according to customer requirement

 Casting Blank Weight

Range from 0.01kg-85kg

 Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

 MOQ

For stainless steel casting : 200pcs

For machining: 50pcs

 Lead Time

45days from the receipt date of deposit for welding cast steel

Main Products

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product ApplicationProduct Application

Main Facilities

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Product Application

Our Factory

                       ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
                                                   –Branch of CHINAMFG Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 

You are welcome to contact us for technical enquiry and business cooperation.

 

Our Certificate

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Customer

OurTeam

Our Advantage

 1.  we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
 2.  We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
 3.  Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).

Our Package 


Inner Packing
→Strong & waterproof plastic big is packed inside, to keep the product in safe condition.

Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast

Casting Method: Mechanical Aided Pouring& Semi-Automatic Pouring
Process: Precision Casting
Molding Technics: Lost Wax Molding Plus Pouring
Samples:
US$ 1.62/kg
1 kg(Min.Order)

|

Order Sample

Customized according to product drawings
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

mechanical

What are the future trends and advancements in mechanical chain technology?

The field of mechanical chain technology is continuously evolving, driven by the need for improved performance, efficiency, and durability. Here are some future trends and advancements to look out for:

  • Advanced Materials: The development of new materials with enhanced properties, such as higher strength, improved wear resistance, and superior corrosion resistance, will contribute to the advancement of mechanical chains. Materials like advanced alloys, composite materials, and coatings will be explored to meet the evolving demands of different industries.
  • Smart and Connected Chains: The integration of sensors and smart technologies within mechanical chains will enable real-time monitoring of chain performance, condition, and health. This data can be used for predictive maintenance, optimizing chain operation, and improving overall system efficiency.
  • Improved Lubrication Systems: Innovations in lubrication systems will focus on reducing friction, enhancing lubricant distribution, and extending the lubrication intervals. Self-lubricating chains or advanced lubrication techniques, such as micro-lubrication or dry lubrication, may become more prevalent, reducing the need for frequent lubrication maintenance.
  • Enhanced Design and Manufacturing Techniques: Advances in design software, simulation tools, and manufacturing processes will enable the development of more efficient and lightweight chain designs. Techniques like additive manufacturing (3D printing) may be employed to create complex and customized chain components.
  • Improved Wear and Fatigue Resistance: Research will focus on developing surface treatments, coatings, and heat treatments to enhance the wear and fatigue resistance of mechanical chains. This will result in longer service life and improved reliability, particularly in demanding applications.
  • Environmental Sustainability: As industries strive for more sustainable practices, there will be a greater emphasis on developing eco-friendly chain materials, lubricants, and manufacturing processes. Efforts to reduce waste, energy consumption, and carbon footprint will drive the future development of mechanical chain technology.

These advancements will enable mechanical chains to meet the evolving needs of various industries, including automation, robotics, automotive, aerospace, and more. The future of mechanical chain technology holds promise for improved performance, efficiency, and sustainability, contributing to the advancement of industrial systems and processes.

mechanical

Can a mechanical chain be used in high-temperature environments?

Yes, mechanical chains can be used in high-temperature environments depending on the type of chain and the specific operating conditions. However, it is important to consider certain factors and take appropriate measures to ensure the chain’s performance and longevity. Here are some detailed considerations:

  • Chain Material: The choice of chain material is crucial when dealing with high temperatures. Chains made from heat-resistant alloys or materials such as stainless steel or nickel-plated steel are commonly used in high-temperature applications.
  • Lubrication: Proper lubrication is essential for reducing friction, protecting against wear, and maintaining the chain’s performance in high-temperature environments. Special high-temperature lubricants that can withstand the operating conditions should be used.
  • Heat Dissipation: Heat generated during operation should be effectively dissipated to prevent excessive chain temperature. Adequate ventilation or cooling systems can help in dissipating heat and maintaining the chain’s temperature within acceptable limits.
  • Chain Design and Components: The design of the chain and its components should consider the thermal expansion and contraction that occurs at high temperatures. It is important to choose materials and construction methods that can accommodate these changes without compromising the chain’s integrity.
  • Insulation and Protection: In some cases, insulation or protective measures may be required to shield the chain from direct exposure to high temperatures or to prevent the transfer of heat to other sensitive components.
  • Regular Inspection and Maintenance: High-temperature applications can accelerate wear and degradation of the chain. Regular inspection and maintenance, including checking for signs of wear, lubrication replenishment, and component replacement, are essential to ensure safe and reliable operation.

It is important to consult with chain manufacturers or experts who specialize in high-temperature applications to select the appropriate chain type and configuration based on the specific temperature requirements and operating conditions of your application.

Note that the maximum temperature capability of a mechanical chain will depend on factors such as chain material, lubrication, design, and load conditions. Exceeding the recommended temperature limits can result in chain failure, accelerated wear, and reduced performance.

China wholesaler Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain  China wholesaler Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain
editor by CX 2023-10-11

China supplier Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain

Product Description

Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket

Products Details

Item Name

Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket

 General Products      

 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

 Main blank Process for Steel  Casting

Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;

Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting

 Blanks Tolerance -Casting  Tolerance

CT7-8 for Lost wax Casting Process

CT4-6 for Investment casting Process

 Applicable Material

Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,  ISO 340-550, 

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR According to customer requirement

Copper alloy

Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.

Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500

Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Magnesium

 Casting Blank Size  /Dimensions

2 mm-600mm / 0.08inch-24inch  according to customer requirement

 Casting Blank Weight

Range from 0.01kg-85kg

 Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

 MOQ

For stainless steel casting : 200pcs

For machining: 50pcs

 Lead Time

45days from the receipt date of deposit for welding cast steel

Main Products

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product ApplicationProduct Application

Main Facilities

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Product Application

Our Factory

                       ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                   –Branch of CZPT Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 

You are welcome to contact us for technical enquiry and business cooperation.

 

Our Certificate

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Customer

OurTeam

Our Advantage

 1.  we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
 2.  We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
 3.  Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).

Our Package 


Inner Packing
→Strong & waterproof plastic big is packed inside, to keep the product in safe condition.

Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast

Shipping Cost:

Estimated freight per unit.



To be negotiated
Casting Method: Mechanical Aided Pouring& Semi-Automatic Pouring
Process: Precision Casting
Molding Technics: Lost Wax Molding Plus Pouring
Samples:
US$ 1.62/kg
1 kg(Min.Order)

|

Order Sample

Customized according to product drawings
Customization:
Available

|

Customized Request

mechanical

Can a mechanical chain be used for heavy-duty applications?

Yes, a mechanical chain can be used for heavy-duty applications. Mechanical chains are designed to withstand high loads and provide reliable power transmission in demanding industrial settings. Here are some reasons why mechanical chains are suitable for heavy-duty applications:

  • Strength and durability: Mechanical chains are made from high-strength materials such as alloy steel or stainless steel, which give them excellent tensile strength and durability to handle heavy loads.
  • Wide range of sizes and capacities: Mechanical chains are available in various sizes and configurations to accommodate different load capacities. They can be selected based on the specific requirements of the heavy-duty application.
  • Effective power transmission: Mechanical chains efficiently transfer power from the driver sprocket to the driven sprocket, ensuring reliable performance even under heavy loads.
  • Ability to handle shock loads: Mechanical chains are designed to absorb and distribute shock loads, which is crucial in heavy-duty applications where sudden impacts or changes in load can occur.
  • Options for specialized chains: There are specialized types of mechanical chains available for specific heavy-duty applications, such as roller chains for conveying heavy materials or conveyor chains for material handling systems.

When selecting a mechanical chain for heavy-duty applications, it’s important to consider factors such as the load capacity, operating conditions, lubrication requirements, and maintenance considerations. Additionally, proper installation, tensioning, and regular inspection of the chain are essential to ensure optimal performance and longevity in heavy-duty applications.

mechanical

What are the maintenance requirements for a mechanical chain?

Mechanical chains require regular maintenance to ensure their optimal performance and longevity. Here are some detailed maintenance requirements for a mechanical chain:

  • Cleaning: Regularly clean the chain to remove dirt, debris, and other contaminants that can accelerate wear and cause damage. Use appropriate cleaning methods such as wiping or brushing, and consider using mild cleaning agents if necessary.
  • Lubrication: Proper lubrication is essential for reducing friction, preventing wear, and extending the chain’s life. Follow the manufacturer’s recommendations for the type of lubricant and the frequency of lubrication. Apply the lubricant evenly along the chain, ensuring it reaches all the moving parts.
  • Tensioning: Check the tension of the chain regularly and adjust it as needed. Over time, chains may experience tension loss due to wear or elongation. Maintaining proper tension ensures efficient power transmission and minimizes the risk of chain slippage.
  • Inspection: Regularly inspect the chain for signs of wear, damage, or misalignment. Look for elongation, excessive wear on the sprockets, broken or bent links, and signs of corrosion. If any issues are detected, take immediate action to address them, such as replacing damaged links or realigning the chain.
  • Environmental Considerations: Consider the operating environment and take necessary precautions. For example, in corrosive environments, use corrosion-resistant chains or protective coatings. In high-temperature environments, ensure proper heat dissipation and use heat-resistant materials.
  • Training and Safety: Ensure that personnel involved in chain maintenance are properly trained on safe practices. Provide appropriate personal protective equipment (PPE) and follow safety guidelines to prevent accidents or injuries during maintenance activities.
  • Record-Keeping: Maintain a maintenance log or record to track maintenance activities, including lubrication schedules, tension adjustments, and inspections. This helps to establish a maintenance history and allows for better planning and scheduling of future maintenance tasks.

It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance requirements and intervals for the particular type of mechanical chain you are using. Adhering to these maintenance practices will help maximize the chain’s performance, minimize downtime, and extend its service life.

mechanical

What are the different types of mechanical chains available?

There are several types of mechanical chains available, each designed for specific applications and requirements. Here is a detailed explanation:

  • Roller Chains: Roller chains are the most common type of mechanical chains. They consist of inner and outer plates, pins, bushings, and rollers. The rollers are free to rotate on the bushings, reducing friction and enabling smoother motion. Roller chains are known for their high load-carrying capacity and are widely used in industrial machinery, automotive systems, and power transmission applications.
  • Silent Chains: Silent chains, also known as inverted-tooth chains, feature tooth-shaped links with rounded edges that engage with matching sprockets. They offer a smooth and quiet operation, making them suitable for applications where noise reduction is desired, such as timing drives in engines, power tools, and office equipment.
  • Leaf Chains: Leaf chains consist of interleaved link plates and pins. They are known for their high tensile strength and resistance to fatigue, making them suitable for heavy-duty applications such as forklifts, cranes, and construction machinery.
  • Double-Pitch Chains: Double-pitch chains have twice the pitch length of standard roller chains, resulting in larger gaps between the links. They are commonly used in applications where slower speeds and lighter loads are required, such as conveyor systems.
  • Engineered Chains: Engineered chains are designed for specific applications and operating conditions. They include specialty chains such as corrosion-resistant chains, high-temperature chains, food-grade chains, and chains designed for harsh environments. These chains are tailored to meet the unique requirements of industries such as food processing, automotive manufacturing, and chemical processing.
  • Drag Chains: Drag chains, also known as cable carriers or energy chains, are used to manage and protect cables, hoses, and other fluid or electrical lines in moving applications. They provide a flexible and enclosed pathway for these lines, ensuring safe and reliable operation in machinery such as robotics, automated equipment, and machine tools.
  • Timing Chains: Timing chains are designed specifically for synchronizing the movement of engine components in internal combustion engines. They have precise tooth profiles that engage with corresponding teeth on the sprockets, ensuring accurate valve timing and engine performance.

Each type of mechanical chain has its unique design, construction, and characteristics suited for specific applications. When selecting a mechanical chain, factors such as load capacity, operating conditions, speed, and environmental factors should be considered to ensure optimal performance and longevity.

It is important to follow the manufacturer’s recommendations regarding installation, lubrication, and maintenance to ensure the proper functioning and extended service life of the mechanical chain. Regular inspection, lubrication, and tension adjustment, if necessary, are essential for maintaining optimal performance and minimizing wear.

In summary, the different types of mechanical chains available include roller chains, silent chains, leaf chains, double-pitch chains, engineered chains, drag chains, and timing chains. Each type is designed to fulfill specific requirements in terms of load capacity, noise reduction, corrosion resistance, precision timing, or cable management. Choosing the right type of mechanical chain for a particular application is crucial for ensuring efficient power transmission, reliable operation, and extended chain life.

China supplier Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain  China supplier Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain
editor by CX 2023-09-08

China manufacturer CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories

Product Description

Chain board conveyor line has been widely used in automatic production of a variety of products transportation, such as salad oil, canned goods, food, medicine, beverage, cosmetics, washing products, paper products, condiments and so on, is an indispensable transportation equipment in modern industrial products transportation.

Chain plate conveyor line can meet the requirements of single delivery, also can make a single column and more walking slowly, resulting in storage capacity, satisfy the bottle sterilization machine, machine, cold bottle machine feeding requirements of 2 the head of the scraper chain conveyor can be made superimposed mixed chains, tail makes bottles in excessive dynamic state, the transmission line is not stranded in the bottle, It can meet the pressure and no pressure conveying of empty and CZPT bottles.

Chain plate conveyor line application is quite extensive, diversity is also relatively wide, so the transmission chain plate application in all walks of life plays a very important role, transmission chain plate can also be called the transmission chain plate, according to the pitch can be divided into 31.75, 38.1, 50.8, 63.5, 101.6, the production material can be carbon steel plate and stainless steel plate, Chain plate width and length is according to the customer request to make, chain plate of anticorrosive processing can be divided into 2 kinds of conveyor chain of boiled black and galvanized material: carbon steel, stainless steel, thermoplastic chain, according to the needs of your product can select different width, different shapes of chain plate to complete the plane conveyor, plane, lifting, lowering, etc.

Company Introduction:
HangZhou CZPT automation industry co., LTD. Relying on ZheJiang CZPT new material science and technology co., LTD., as its HangZhou branch, specializes in the production and sales of ultra high molecular polyethylene board, bar, extruded wear-resistant bar, guardrail, chain guide rail, screw, magnetic bending rail straight rail, bottle capper, bottle hanging bar and other products.
We mainly USES the German imports of raw materials production sheet, rod, tube, film and other basic materials and production chain guide rail, screw, rail bending, mat, guardrail, wear resistance and other special-shaped products, our company has domestic leading level of the plank production line, the 3 working 6 production lines for the 4 layers, Germany imported production lines, 2 40 production lines for the progressive die, There are 60 patent extrusion production lines, 6 special extrusion production lines, 6 special-shaped molding machines, more than 20 CNC machining centers and all kinds of processing equipment.
Our product quality is excellent, the product has high wear-resisting, self-lubricating high impact resistance, corrosion resistance and other properties, we are committed to make excellent and durable products, and many of the world’s top 500 enterprises in-depth cooperation, cooperation with enterprises to develop excellent products and parts, welcome new and old customers to inquire, develop contracts together.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Plastic
Structure: Combined Chain
Surface Treatment: Injection Molding
Customization:
Available

|

Customized Request

mechanical

What are the best practices for storing and handling mechanical chains?

Proper storage and handling of mechanical chains are essential to maintain their performance and prolong their lifespan. Here are some best practices to follow:

  • Clean and dry storage: Store mechanical chains in a clean and dry environment to prevent the accumulation of dirt, moisture, or contaminants that can affect their performance.
  • Avoid extreme temperatures: Avoid storing chains in areas with extreme temperatures, as high temperatures can degrade the lubrication and material properties, while low temperatures can make the chains more brittle.
  • Prevent contact with chemicals: Keep mechanical chains away from chemicals or corrosive substances that can damage the chain’s surface or corrosion-resistant coatings.
  • Use appropriate containers: Store chains in suitable containers or packaging to protect them from external elements and prevent tangling or entanglement.
  • Proper handling techniques: When handling chains, avoid dropping them or subjecting them to impact or excessive bending, as it can cause deformation or damage to the chain links.
  • Inspect before use: Before using a stored chain, inspect it for any signs of damage, such as bent or worn links, excessive corrosion, or elongation. If any issues are found, replace the chain or consult a professional for evaluation.
  • Follow manufacturer guidelines: Always refer to the manufacturer’s guidelines for specific storage and handling recommendations for the particular type of mechanical chain you are using.

By following these best practices, you can ensure that your stored mechanical chains remain in good condition and ready for use when needed. Regular maintenance, including proper lubrication and periodic inspections, should also be carried out to keep the chains in optimal working condition.

mechanical

How to calculate the required length of a mechanical chain?

Calculating the required length of a mechanical chain involves considering the distance between the sprockets and the required tension in the chain. Here’s a detailed explanation of the process:

  • Identify the Sprocket Centers: Measure the center-to-center distance between the two sprockets where the chain will be installed. This is the primary factor that determines the chain length.
  • Account for Sprocket Sizes: Take into account the sizes of the sprockets, specifically the number of teeth. Larger sprockets require longer chain lengths to maintain proper engagement and tension.
  • Calculate the Pitch Length: The pitch length is the theoretical length of the chain required to fit perfectly around the sprockets. It is calculated using the pitch diameter of the sprockets and the number of chain links required to span the sprocket centers. The formula to calculate pitch length is: Pitch Length = (Sprocket Centers / Pitch Circumference) + (Number of Links - 1) * (Chain Pitch).
  • Consider Tension Adjustment: Depending on the application, it may be necessary to adjust the tension in the chain. This can be accomplished by adding or removing chain links. It is important to maintain the proper tension to ensure optimal performance and prevent chain slippage.
  • Add Allowance for Chain Take-Up: In some applications, chain take-up devices or tensioners may be used to compensate for elongation and maintain tension over time. In such cases, it is recommended to add a small allowance to the calculated chain length to accommodate the take-up device’s range of adjustment.
  • Check Manufacturer’s Guidelines: Always refer to the manufacturer’s guidelines, recommendations, and technical specifications for the specific type and model of chain being used. The manufacturer may provide additional factors or considerations for calculating the chain length based on their product’s design and characteristics.

Accurate calculation of the required chain length is crucial to ensure proper fit, tension, and performance of the mechanical chain. If in doubt, consult with a knowledgeable engineer or contact the manufacturer for assistance in determining the correct chain length for your specific application.

China manufacturer CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories  China manufacturer CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories
editor by CX 2023-08-30

China factory CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories

Product Description

Chain board conveyor line has been widely used in automatic production of a variety of products transportation, such as salad oil, canned goods, food, medicine, beverage, cosmetics, washing products, paper products, condiments and so on, is an indispensable transportation equipment in modern industrial products transportation.

Chain plate conveyor line can meet the requirements of single delivery, also can make a single column and more walking slowly, resulting in storage capacity, satisfy the bottle sterilization machine, machine, cold bottle machine feeding requirements of 2 the head of the scraper chain conveyor can be made superimposed mixed chains, tail makes bottles in excessive dynamic state, the transmission line is not stranded in the bottle, It can meet the pressure and no pressure conveying of empty and CZPT bottles.

Chain plate conveyor line application is quite extensive, diversity is also relatively wide, so the transmission chain plate application in all walks of life plays a very important role, transmission chain plate can also be called the transmission chain plate, according to the pitch can be divided into 31.75, 38.1, 50.8, 63.5, 101.6, the production material can be carbon steel plate and stainless steel plate, Chain plate width and length is according to the customer request to make, chain plate of anticorrosive processing can be divided into 2 kinds of conveyor chain of boiled black and galvanized material: carbon steel, stainless steel, thermoplastic chain, according to the needs of your product can select different width, different shapes of chain plate to complete the plane conveyor, plane, lifting, lowering, etc.

Company Introduction:
HangZhou CZPT automation industry co., LTD. Relying on ZheJiang CZPT new material science and technology co., LTD., as its HangZhou branch, specializes in the production and sales of ultra high molecular polyethylene board, bar, extruded wear-resistant bar, guardrail, chain guide rail, screw, magnetic bending rail straight rail, bottle capper, bottle hanging bar and other products.
We mainly USES the German imports of raw materials production sheet, rod, tube, film and other basic materials and production chain guide rail, screw, rail bending, mat, guardrail, wear resistance and other special-shaped products, our company has domestic leading level of the plank production line, the 3 working 6 production lines for the 4 layers, Germany imported production lines, 2 40 production lines for the progressive die, There are 60 patent extrusion production lines, 6 special extrusion production lines, 6 special-shaped molding machines, more than 20 CNC machining centers and all kinds of processing equipment.
Our product quality is excellent, the product has high wear-resisting, self-lubricating high impact resistance, corrosion resistance and other properties, we are committed to make excellent and durable products, and many of the world’s top 500 enterprises in-depth cooperation, cooperation with enterprises to develop excellent products and parts, welcome new and old customers to inquire, develop contracts together.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Plastic
Structure: Combined Chain
Surface Treatment: Injection Molding
Customization:
Available

|

Customized Request

mechanical

Can a mechanical chain be used in corrosive or abrasive environments?

Yes, mechanical chains can be used in corrosive or abrasive environments, but it requires careful selection and proper maintenance to ensure their performance and longevity. Here are some considerations:

  • Corrosive Environments: In corrosive environments where exposure to chemicals, moisture, or other corrosive substances is present, it is important to choose a chain material that is resistant to corrosion. Stainless steel or special coatings such as zinc or nickel plating can provide excellent corrosion resistance.
  • Abrasive Environments: In abrasive environments where the chain is subjected to particles, dust, or abrasive materials, selecting a chain with high wear resistance is crucial. Chains with hardened pins, bushings, and rollers or those featuring specialized coatings can withstand the abrasive wear and extend the chain’s service life.
  • Sealing and Protection: Implementing additional measures such as sealing mechanisms or protective covers can further enhance the chain’s resistance to corrosive substances or abrasive particles. Seals or covers help to prevent contaminants from entering the chain’s internal components and reduce the risk of premature failure.
  • Proper Lubrication: Regular and appropriate lubrication is essential in corrosive or abrasive environments. It helps to reduce friction, protect against wear, and provide additional corrosion resistance. Select lubricants that are specifically formulated for such environments and follow the manufacturer’s recommendations for lubrication frequency and application methods.
  • Regular Maintenance: In corrosive or abrasive environments, regular maintenance is crucial to monitor the chain’s condition and address any signs of wear or corrosion promptly. Inspect the chain regularly, clean it to remove contaminants, and replace any damaged or worn components to maintain optimal performance.

By considering the specific challenges of corrosive or abrasive environments and selecting appropriate chain materials, coatings, and maintenance practices, a mechanical chain can be successfully used in such applications while ensuring reliable and long-lasting performance.

mechanical

How to calculate the required length of a mechanical chain?

Calculating the required length of a mechanical chain involves considering the distance between the sprockets and the required tension in the chain. Here’s a detailed explanation of the process:

  • Identify the Sprocket Centers: Measure the center-to-center distance between the two sprockets where the chain will be installed. This is the primary factor that determines the chain length.
  • Account for Sprocket Sizes: Take into account the sizes of the sprockets, specifically the number of teeth. Larger sprockets require longer chain lengths to maintain proper engagement and tension.
  • Calculate the Pitch Length: The pitch length is the theoretical length of the chain required to fit perfectly around the sprockets. It is calculated using the pitch diameter of the sprockets and the number of chain links required to span the sprocket centers. The formula to calculate pitch length is: Pitch Length = (Sprocket Centers / Pitch Circumference) + (Number of Links - 1) * (Chain Pitch).
  • Consider Tension Adjustment: Depending on the application, it may be necessary to adjust the tension in the chain. This can be accomplished by adding or removing chain links. It is important to maintain the proper tension to ensure optimal performance and prevent chain slippage.
  • Add Allowance for Chain Take-Up: In some applications, chain take-up devices or tensioners may be used to compensate for elongation and maintain tension over time. In such cases, it is recommended to add a small allowance to the calculated chain length to accommodate the take-up device’s range of adjustment.
  • Check Manufacturer’s Guidelines: Always refer to the manufacturer’s guidelines, recommendations, and technical specifications for the specific type and model of chain being used. The manufacturer may provide additional factors or considerations for calculating the chain length based on their product’s design and characteristics.

Accurate calculation of the required chain length is crucial to ensure proper fit, tension, and performance of the mechanical chain. If in doubt, consult with a knowledgeable engineer or contact the manufacturer for assistance in determining the correct chain length for your specific application.

China factory CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories  China factory CNC Machining UHMWPE HDPE POM Food Grade Conveyor Chain Board Suitable for Mechanical Transmission UHMWPE Accessories
editor by CX 2023-08-04