China factory Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain

Product Description

Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket

Products Details

Item Name

Custom CNC Machining Lost Wax Casting Zinc Plated Steel Chain Sprocket

 General Products      

 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

 Main blank Process for Steel  Casting

Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;

Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting

 Blanks Tolerance -Casting  Tolerance

CT7-8 for Lost wax Casting Process

CT4-6 for Investment casting Process

 Applicable Material

Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,  ISO 340-550, 

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.

OR According to customer requirement

Copper alloy

Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.

Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500

Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Magnesium

 Casting Blank Size  /Dimensions

2 mm-600mm / 0.08inch-24inch  according to customer requirement

 Casting Blank Weight

Range from 0.01kg-85kg

 Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.

 Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

 Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching

 Applicable Finish Surface  Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

 MOQ

For stainless steel casting : 200pcs

For machining: 50pcs

 Lead Time

45days from the receipt date of deposit for welding cast steel

Main Products

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product ApplicationProduct Application

Main Facilities

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Product Application

Our Factory

                       ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
                                                   –Branch of CHINAMFG Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 

You are welcome to contact us for technical enquiry and business cooperation.

 

Our Certificate

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Customer

OurTeam

Our Advantage

 1.  we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
 2.  We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
 3.  Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).

Our Package 


Inner Packing
→Strong & waterproof plastic big is packed inside, to keep the product in safe condition.

Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Casting Method: Mechanical Aided Pouring& Semi-Automatic Pouring
Process: Precision Casting
Molding Technics: Lost Wax Molding Plus Pouring
Samples:
US$ 1.62/kg
1 kg(Min.Order)

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Order Sample

Customized according to product drawings
Customization:
Available

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Customized Request

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Shipping Cost:

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Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

mechanical

Can a mechanical chain be used in corrosive or abrasive environments?

Yes, mechanical chains can be used in corrosive or abrasive environments, but it requires careful selection and proper maintenance to ensure their performance and longevity. Here are some considerations:

  • Corrosive Environments: In corrosive environments where exposure to chemicals, moisture, or other corrosive substances is present, it is important to choose a chain material that is resistant to corrosion. Stainless steel or special coatings such as zinc or nickel plating can provide excellent corrosion resistance.
  • Abrasive Environments: In abrasive environments where the chain is subjected to particles, dust, or abrasive materials, selecting a chain with high wear resistance is crucial. Chains with hardened pins, bushings, and rollers or those featuring specialized coatings can withstand the abrasive wear and extend the chain’s service life.
  • Sealing and Protection: Implementing additional measures such as sealing mechanisms or protective covers can further enhance the chain’s resistance to corrosive substances or abrasive particles. Seals or covers help to prevent contaminants from entering the chain’s internal components and reduce the risk of premature failure.
  • Proper Lubrication: Regular and appropriate lubrication is essential in corrosive or abrasive environments. It helps to reduce friction, protect against wear, and provide additional corrosion resistance. Select lubricants that are specifically formulated for such environments and follow the manufacturer’s recommendations for lubrication frequency and application methods.
  • Regular Maintenance: In corrosive or abrasive environments, regular maintenance is crucial to monitor the chain’s condition and address any signs of wear or corrosion promptly. Inspect the chain regularly, clean it to remove contaminants, and replace any damaged or worn components to maintain optimal performance.

By considering the specific challenges of corrosive or abrasive environments and selecting appropriate chain materials, coatings, and maintenance practices, a mechanical chain can be successfully used in such applications while ensuring reliable and long-lasting performance.

mechanical

What is the maximum load capacity of a mechanical chain?

The maximum load capacity of a mechanical chain depends on several factors, including the chain design, material, size, and configuration. Each type of mechanical chain has its own load capacity rating, which is determined by the manufacturer based on extensive testing and analysis. It is important to consult the manufacturer’s specifications and guidelines to determine the specific load capacity for a particular mechanical chain.

Typically, the load capacity of a mechanical chain is expressed in terms of its maximum allowable tension or working load. This is the maximum force or load that the chain can withstand without experiencing excessive wear, deformation, or failure. The load capacity of a mechanical chain is influenced by factors such as:

  • Chain material and construction: Different materials, such as steel, stainless steel, or plastic, have varying load-bearing capabilities.
  • Chain size and pitch: Larger chain sizes often have higher load capacities compared to smaller sizes.
  • Chain configuration: The type of chain, such as roller chain, silent chain, or leaf chain, can affect its load capacity.
  • Operating conditions: Factors like speed, temperature, and environmental conditions can influence the chain’s load capacity.

It is important to note that exceeding the maximum load capacity of a mechanical chain can lead to premature wear, chain elongation, sprocket wear, and potential chain failure, which can result in equipment damage or personal injury. Therefore, it is crucial to carefully consider the load requirements of your application and select a mechanical chain that can safely handle the anticipated loads.

For accurate and reliable load capacity information, refer to the manufacturer’s documentation, technical specifications, or consult with their engineering or customer support team. They can provide detailed load capacity charts and guidelines specific to their mechanical chain products.

mechanical

What are the different types of mechanical chains available?

There are several types of mechanical chains available, each designed for specific applications and requirements. Here is a detailed explanation:

  • Roller Chains: Roller chains are the most common type of mechanical chains. They consist of inner and outer plates, pins, bushings, and rollers. The rollers are free to rotate on the bushings, reducing friction and enabling smoother motion. Roller chains are known for their high load-carrying capacity and are widely used in industrial machinery, automotive systems, and power transmission applications.
  • Silent Chains: Silent chains, also known as inverted-tooth chains, feature tooth-shaped links with rounded edges that engage with matching sprockets. They offer a smooth and quiet operation, making them suitable for applications where noise reduction is desired, such as timing drives in engines, power tools, and office equipment.
  • Leaf Chains: Leaf chains consist of interleaved link plates and pins. They are known for their high tensile strength and resistance to fatigue, making them suitable for heavy-duty applications such as forklifts, cranes, and construction machinery.
  • Double-Pitch Chains: Double-pitch chains have twice the pitch length of standard roller chains, resulting in larger gaps between the links. They are commonly used in applications where slower speeds and lighter loads are required, such as conveyor systems.
  • Engineered Chains: Engineered chains are designed for specific applications and operating conditions. They include specialty chains such as corrosion-resistant chains, high-temperature chains, food-grade chains, and chains designed for harsh environments. These chains are tailored to meet the unique requirements of industries such as food processing, automotive manufacturing, and chemical processing.
  • Drag Chains: Drag chains, also known as cable carriers or energy chains, are used to manage and protect cables, hoses, and other fluid or electrical lines in moving applications. They provide a flexible and enclosed pathway for these lines, ensuring safe and reliable operation in machinery such as robotics, automated equipment, and machine tools.
  • Timing Chains: Timing chains are designed specifically for synchronizing the movement of engine components in internal combustion engines. They have precise tooth profiles that engage with corresponding teeth on the sprockets, ensuring accurate valve timing and engine performance.

Each type of mechanical chain has its unique design, construction, and characteristics suited for specific applications. When selecting a mechanical chain, factors such as load capacity, operating conditions, speed, and environmental factors should be considered to ensure optimal performance and longevity.

It is important to follow the manufacturer’s recommendations regarding installation, lubrication, and maintenance to ensure the proper functioning and extended service life of the mechanical chain. Regular inspection, lubrication, and tension adjustment, if necessary, are essential for maintaining optimal performance and minimizing wear.

In summary, the different types of mechanical chains available include roller chains, silent chains, leaf chains, double-pitch chains, engineered chains, drag chains, and timing chains. Each type is designed to fulfill specific requirements in terms of load capacity, noise reduction, corrosion resistance, precision timing, or cable management. Choosing the right type of mechanical chain for a particular application is crucial for ensuring efficient power transmission, reliable operation, and extended chain life.

China factory Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain  China factory Custom CNC Machining Lost Wax Casting Steel P150 P200 Chain
editor by CX 2024-04-13